Chevrolet Captiva Service & Repair Manual: Upper Tie Bar
| Do not damage any inner panels
or reinforcements. |
| If the location of the original
plug weld holes can not be determined, space the plug weld holes every 1
1/2 inches apart. Some panels may have structural weld thru adhesive. It
is required to replace the weld thru adhesive with an additional spot weld
between each factory spot weld. |
Removal
| 2. |
Disconnect battery ground. |
| 3. |
Remove all related panels and components. |
| 4. |
Repair as much damage as possible to
factory specifications. |
| 5. |
Remove sealers and corrosion protection
materials from repair area. |
| 6. |
Locate and drill out all factory welds.
Note number and location of welds for installation of tie bar assembly,
Fig. 1. |
| 7. |
Remove damaged tie bar assembly,
Fig. 2. |
|
Installation
| 1. |
Drill 5/16 inch holes for plug weld
as required on service component, in locations noted from original
assembly (1), Fig. 3. |
| 2. |
Prepare all mating surfaces as required. |
| 3. |
Apply 3M® Weld Thru Coating P/N 05916,
or equivalent, to all mating surfaces. |
| 4. |
Position tie bar assembly to vehicle
using three dimensional measuring equipment. Clamp tie bar assembly
into place, Fig. 4. |
| 5. |
Plug weld accordingly, Fig.
5. |
| 6. |
Clean and prepare all welded surfaces. |
| 7. |
Apply sealers and corrosion protection
materials to repair area, as required. |
| 8. |
Refinish repaired area. |
| 9. |
Install all related panels and components. |
| 10. |
Connect battery ground. |
|
Fig.
1 Upper tie bar weld locations
Fig.
2 Upper tie bar removal
Fig.
3 Upper tie bar preparation
Fig.
4 Upper tie bar installation
Fig.
5 Upper tie bar plug weld locations
Do not damage any inner panels
or reinforcements.
If the location of the original
plug weld holes can not be determined, space the plug weld holes every 1
1/2 inches ap ...
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